CCA busbar - copper clad aluminum

1.20:80 volume proportion on copper & aluminum 2.Low weight, cost-saving 3.Solid-Liquid technique 4.Industrial standard draft

Production brief introduction

Copper & Aluminum compound material

(The revolutionary conductive material to substitute traditional copper busbar, cost-saving and satisfied quality)

Suzhou Huatong Copper & aluminum busbar is the new composite material used for substituting the traditional copper busbar. Owning almost equal electronic conductivity and excellent tensile strength, copper & aluminum compound busbar offers economic and weight-saving choice. Suzhou Huatong applies advanced solid-liquid machining processing technical, casting the aluminum liquid into the copper pipe then shape under the pressure and heating-cycle process, making the copper layer and aluminum layer combining each other firmly and permanently. Also, with its good flexibility and extensibility, it is easy to shear, drill and bend. It is widely used in the electronic power equipment such as busway and high-low voltage switch cabinet and other different application environment.

Comparison of copper and  copper&aluminum compound busbar
Materials	Model	Structural Style	Sectional Area Ratio which Copper layer cross-section occupies global- section	Combination Property	Density	20°C Direct-Current Resistivity	Electrical Conductivity	Tensile Strength
							IACS	N/ mm2
					g/cm3
Copper Busbar	TMY	Pure Copper		High ability in corrosion-resistant,small contact resistance. Oxide layer has electrical conductivity and could not influence electrical safety.	8.89	≤0.01777	≥97	≥ 235
Copper&Aluminum Compound Busbar	TMLY	Enameled copper clad aluminum once- forming & full-package	20%	The same ability in corrosion-resistant  as copper bus bars.Electrical conductivity is near copper busbars and could replace copper busbars.	3.94	≤0.02088	≥90	≥180

The character of the copper & aluminum compound busbar:

Excellent electronic conductivity: The volume proportion between copper and aluminum is 20:80, achieving 90% AC current-carrying capability of pure copper busbar.Good mechanical property :Own excellent tensile strength, flexibility and extensibilityLow weight: the density is only about 45% of pure copper so under the same volume, the cost will be greatly reduced.Advanced machining processing technique: Solid-Liquid machining processing technique to bond copper and aluminum permanently and firmly. Also, the combination strength continues to reinforce when use. Good extensity and productivity: under special heat treatment, the product owns good plasticity, which is well used in the process of bend, drill and shear.Best choice: Save copper material, low production cost and environment friendly.

Main parameters about copper &aluminum compound busbar:

Copper proportion by volume	20%
Density(g/cm2)	3.94
Min tensile strength(N/mm2)	180
Min conductivity (IACS)	90
Max DC resistivity on 20°C(Ω.mm2/m)	0.02088

Production Specification (5*60---12*200)

5*60	6*60	8*60	10*60
5*80	6*80	8*80	10*80
5*100	6*100	8*100	10*100	12*100
	6*120	8*120	10*120	12*120
	6*140	8*140	10**140	12*140
	6*160	8*160	10*160	12*160
	6*180	8*180	10*180	12*180
	6*200	8*200	10*200	12*200

Note: Suzhou Huatong can provide customized specification according to customer’s real requirement.

Patents & Inspection reports & CECC & Exclusive drafter for industrial standard 

  1. Multiple technical and equipment patents

  2.Three exclusive authorized inspections

(National Center of Analysis and Testing for Non-ferrous Metals & Electronic Materials & Machinery industry quality supervision and test center for electrical and special wire & cable and China National center for quality supervision and test of electrical control and distribution on Equipment (CCDT))

  3.CECC certification

  4. Exclusive drafter for industrial standard

(Suzhou Huatong is the only appointed drafter for the industrial standard issued by “Standards of China Electrical Equipment Industry Association” ).

CCA busbar - copper clad aluminum